I was having feeding issues in my 35 whelen 7600 rifle so I figured I would have fun and try and make a rounded off tip for my hollow point cavity today. The wide, flat metplate was getting stuck on my magazine and feed ramp. I used an airsoft BB to do so. I first ran my bullet up into my 44 mag seater die with a conical seater pusher inserted along with an airsoft BB balanced on top. It widened my hollow point cavity so the airsoft BB would flow into the cavity better when melted and ran up into my conical seater again. If I didn’t expand the HP cavity first it was too small of a hole and the plastic BB would flow over the top.
I soon learned if I didn’t use enough heat to let the BB melt long enough, and also pressing to hard to swage the plastic BB into the HP cavity, I was bending my bullet bases and also swaging my bullet to large in diameter to even fit back into my sizer die. So it took a little bit of finesse. I’m sure if I decided to make a bunch of these I would just set my adjustments on my press stroke so I could keep applying a consistent force.
Here are my first one through six rejects.
The two on the left were used used with more a flatter conical pusher. The other four were baked at 275 and 300° and I didn’t spread out the hollow point cavity first. You can see I squished some of the boolits as well with too much pressure.
I then tried two with the HP cavity expanded first. The Hollow point cavity on the one in the middle and on the right was expanded with air soft BB inserted into sizing die. The airsoft BB I used to expand the HP cavity stayed stuck in the seater die so I could just keep running boolits up in into the die. I applied a light pressure each time doing so. If to much pressure was used I would bend the HP nose to one side. My alloy was pretty soft at only 7.8 BH. If I used harder alloy it might have kept my boolits a little more uniform I’m guessing.
Then I stuck the boolits in my oven and heated at 350 degrees with an air soft BB in the expanded cavity for about 10/15 minutes. I then ran the boolits into the conical seater die again while the plastic BB was softened so it would take the shape of the conical seater and taper the nose back into place...
I thought it looked pretty good!
I made 13 like this and four were rejects. One got stuck in my lee sizer die because I pressed to hard to insert the melted BB causing the boolit to squish and swell in diameter. I had three more I pushed too hard on that really got squished down and out that were so large that they scraped off lead and PC when ran though my lee sizing die. I did size the boolits while they were still hot so I’m sure the PC was not cured which explains why it came off.
Here are the three I used to much force on and then resized...
...and here are the ones that passed. I can see some had sizing marks above the crimp grooves from applying to much pressure when swaging the BB in place.
I don’t know how consistent or accurate they will be but it was a fun project to try today. I’m sure it’ll solve my feeding issues but my guess is I’ll have to load them shorter.