I have been powder coating nearly everything for the last 2 years using Smoke's products and the shake & bake process with pretty good results. The one issue I have encountered is I seem to have a hard time getting bullseye quality accuracy above a certain velocity. This seems most prevalent in the 9mm ammo. For instance, I have worked up loads using several different powders with boolits in the 121-130 gr range that shoot very well up until 950 fps to 1000 fps at which point the groups start to widen. I'm trying to get 130 power factor loads for knocking down steel with bottom feeders. I'm thinking my allow might be a little too soft and is deforming at higher velocities in these mid-light weight projectiles. The same alloy in my 160 gr 9mm tips shoots well but I don't have to push them fast to meet my desired 130 power factor. These are moving at around 810 fps and knock steel down just fine. I shoot these heavy tips in my 929 revolvers.
Has anyone encountered and resolved this issue? I will be casting some of my favorite tips with a harder alloy which will make them a bit lighter as an experiment. I will coat them and see what happens. My standard alloy is around wheel weight hardness. I will add some lino to make it harder.