One of my winter projects; this one is built from an assortment of orphaned and broken parts. This started out life as a medium frame H&A falling block shotgun, either a "Taxidermist" or a "Lady's" Shotgun depending on which catalogue you're reading. Also seems to have been called the 38XL or 44XL depending on caliber/gauge, this one would have been the 44XL.
Although these are a true falling block design, unfortunately (from what I've read anyway) these are soft actions so breech thrust should be kept to a minimum to avoid stretching the action. With that in mind I had a piece of .308" barrel blank (~1:10 twist, a little fast but...). I practiced some tapering on it, but decided it was time to put it to better use. I chambered this rifle in .32 S&W (which works well with a .308 bore).
Stock is orphaned from an ~1880's vintage double Belgian shotgun, it was busted up by the tang so nobody need get too upset about that, what else was it going to do? Sit on the bench until one of my kids threw it in the firewood pile? Naw, time to use it - if this thing shoots OK then I'll look at getting a proper stock on it.
The forend (not yet installed) will probably end up being borrowed from a broken Winchester 1894 forend I have laying around.
I turned the chamber end to fit the receiver (these are slip in not threaded) and cut a dovetail for the front forend hanger and the one for the front sight...
I had to make my own sights, I milled the front sight (still rough since I need to finish the rear sight yet) and I have the rear sight base roughly completed, have yet to mount it. Working on the staff.
To date, I've had about 25 rounds through it (light loads and lead bullets). First groups (aiming without sights) show some promise, about 2" at 25 yards.
With that in mind, here's the chronology:
Stock cut back from the break & fitted:
Shaping the new extractor (original one was for a MUCH larger rim) - using QT400 steel that ended up getting polished, quenched & tempered (after fitting):
Extractor completed, compared to the old one:
Locating the barrel "lock" hole (after cutting the dovetail for the forearm hanger... making sure everything was lined up was a bit of a hail Mary but I got it):
Cutting dovetail for the front sight:
Front sight blank on the barrel (clearly way too high, it's been shortened since):
First Function Test!!! (I've tried it our a little more since the first trial, about 25 rounds through it):
Now, onto the rear sight - I had already made some bases up:
Starting on the staff:
This is as far as I got, but I have no doubt I can shrink these groups down once the sights are on it - fast twist notwithstanding :
Hope someone finds it interesting!