It was the best of times, it was the worst of times. 2 weeks ago I tried out two new-style Lee 2 cavity molds purchased in February of this year, a C309-170-F (decoded: gas check, .308"+, 170gr Flat Nose) and a C312-155-2R (the pointy SKS/AK boolit). I wanted to test them sooner, but life intervened, and what little hobby time I had I spent on my 8mm project.
Anyway, on initial inspection, I was impressed by the two molds' design, lack of swarf and burrs, and the new venting. I did minimal prep, just like the Lee instructions said- smoke the cavities and lube the sprue plate pivot and the alignment pins with NRA 50/50. Once warmed up I added 2-stroke to the sprue plate with the cavities full.
Between the two molds, I could not have had a more different experience. The 312-155 rained boolits. The 309-170 boolits stuck in the left side. Every time. I had to beat them out. I cast 1.3 pounds of 155's and about 20 shriveled, wrinkled, cold 170's. Both had the LH thread sprue plate screw come loose often. I cleaned the 170 very carefully, inspected for burrs, smoked it again (something I only do with new Lee molds) and tried again 2 days later. Same thing, I cast 11 pounds of 155's and about 20 pathetic cold looking 170's. This time I tightened down harder on the LH sprue plate screws, and it only came loose once in the middle of the 155's longer run.
When inspecting the 170 again a week later, I still couldn't find the burrs... then noticed the meplat looked larger on one side then the other. D'oh. Well an off-center cavity cut was a suspect, but it was right there in front of me the whole time. I looked at the boolits and the part line across the flat point was WELL off center. Double D'oh. I should have noticed that sooner. Well, at least I set it aside and got busy with the 155!
I dropped the 170 off on Monday the 12th at the Post Office (which was closed for Veteran's Day, but the self-serve kiosk and drop box are open), sent it Priority with Lee's RMA form. I got an email receipt from Lee Precision on the 15th, and a "Your order has been shipped!" notice on the 16th with First Class tracking number. I should receive it tomorrow (20th).