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Thread: What's the best way to cut this into small pieces

  1. #1
    Boolit Buddy 44deerslayer's Avatar
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    What's the best way to cut this into small pieces

    Attachment 191600Attachment 191601What's the best way to cut this into pieces to fit in my pot I don't have a cast iron pot

  2. #2
    Boolit Master

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    I'll probably get flamed for this....but with a full face shield, safety glasses underneath along with gloves I use a skill saw with a regular ole carbide blade.
    Sometimes it takes a second box of boolits to clear my head.
    Feed back thread http://castboolits.gunloads.com/show...?261449-jeepyj

  3. #3
    Boolit Master Yodogsandman's Avatar
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    Hold the brick over your pot and melt it with a propane torch.

  4. #4
    Boolit Master
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    axe or hatchet and a 2-3 pound hammer.

  5. #5
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    sawzall / jig saw -w- course blade = safer. The pot doesn't HAVE to be cast-iron, any pot that's not coated will work in a pinch, cast-iron just works better>

  6. #6
    Boolit Grand Master Outpost75's Avatar
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    Use an ordinary crosscut wood saw after loading the teeth THOROUGHLY with either Gulf paraffin canning wax or cake Ivory soap to lubricate the blade and to keep the teeth from loading up. If you use the soap method it is OK to keep a Windex bottle of plain water handy to keep the blade cool and to lubricate the cut. Keep the soap cake handy to renew the blade dressing every once in a while. When using the paraffin method if the blade isn't getting warm enough to melt the wax, you aren't using enough elbow grease. You will also need to redress the blade occasionally.
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  7. #7
    Boolit Master
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    guillotine !

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    Boolit Master
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  9. #9
    Boolit Master



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    Bandsaw with fast cutting teeth
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  10. #10
    Boolit Grand Master

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    If the pot will support it let it melt to almost full and remove with a pair of heavy channel locks set on heavy steel to cool. Or a cutoff circular saw with wax for cutting fluid. Use an old fine tooth blade cut slow and easy. A coarse cross cut blade may want to grab more. clamp it in place for the cut rather than try to hold with your hand. Wear a face shield and heavy gloves. A jig saw or reciprocating saw works good also. At work we got babbit out by the pound. came in in 10 pound bars. the crib man used a porta band and bench vise to cut the length ordered.

  11. #11
    Boolit Master OptimusPanda's Avatar
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    Cut an ingot like that once using an non-sawzall sawzall. I put a big piece of cardboard down to collect the little fragments. Took my time with a generic wood/metal blade. There were lots of little bits on the cardboard but most were recovered.
    It's only hubris if I'm wrong.

  12. #12
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    I cut those in seconds with hardly any effort. SERIOUSLY. I have a chopping block for firewood. I put the lead on the block PLACE an axe head on the lead where you want to cut it. Hit the back of the ax with a small sledge hammer to make a deep score in the lead. Flip it over and do the same on the other side. Then put a block or something under one side and break it like a tree branch. Breaks right at the score REALLY EASILY. Takes about 10 to 15 seconds per cut once you get the hang of it.

  13. #13
    Boolit Master



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    Send to me I'll melt it into ingots and send you back one

  14. #14
    Boolit Master

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    Quote Originally Posted by Traffer View Post
    I cut those in seconds with hardly any effort. SERIOUSLY. I have a chopping block for firewood. I put the lead on the block PLACE an axe head on the lead where you want to cut it. Hit the back of the ax with a small sledge hammer to make a deep score in the lead. Flip it over and do the same on the other side. Then put a block or something under one side and break it like a tree branch. Breaks right at the score REALLY EASILY. Takes about 10 to 15 seconds per cut once you get the hang of it.
    This works well. I prefer this to any other method. Sure it takes time and a tube of elbow grease, but it is safe and next to no mess. Sometimes it literally rips under pressure and wedge action. Certain ingots can be put in a vice and torqued with a pipewrench, they will just twist/shear the wrench must be in contact with the vice or close to ensure a proper tearing start, once you get the hang of it, it is easy.
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  15. #15
    Boolit Master
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    Log splitter.
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  16. #16
    Boolit Master Oklahoma Rebel's Avatar
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    I also use a very sharp wedge and sledgehammer, then break it at the line, mainly like it because there is no shavings to either pick up or waste
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  17. #17
    Boolit Master
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    lot of good options here. besides your melting pot, what other heat source do you have access to?

  18. #18
    Boolit Bub
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    Sawzall with wood blade. Chopping axe. Bandsaw.

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  19. #19
    Boolit Buddy
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    I once got ahold of an ammo can poured full of lead. I dremelled the ammo can off, then cut the block in half with a bowsaw. I did have to spray the saw blade with WD40 frequently.

  20. #20
    Boolit Master



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    Piece of rail road rail on the side and drop the bar into the foot (edge) of the rail
    Will break the ingot

    http://www.ebay.com/itm/Vintage-Rail...3D162418876860

    Mike
    Last edited by skeettx; 03-26-2017 at 02:29 PM.
    NRA Benefactor 2004 USAF RET 1971-95

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check