It does make a difference as to what you're using to smoke a balky mould. The carbon build-up insulates it and the more you keep on the surfaces, the hotter it'll stay. Try different types of matches. Wood ones seem to leave a bit more carbon. I've had Lee's that needed to be re-smoked every 25 cycles to keep making usable boolits. Seems like after a while they'll start working without having to do so. Also never set the mould down on a surface that'll act as a heat sink.