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Thread: Available Cast bullet Diameters

  1. #1
    Boolit Master Ole Joe Clarke's Avatar
    Join Date
    Apr 2015

    Available Cast bullet Diameters

    I'm looking for cast bullet (.40 S&W) suppliers that offer different sized diameters. I have determined that I need a boolit sized to .402-.403 diameter to prevent leading in my 40 calibers. I am aware of Dardas, but haven't found any others. The others that I have looked at only show bullets in .401 diameter.

    Also looking for a few 40 cal cast bullets sized to .402 dia.

    Thanks in advance for your help.

    Have a blessed day,


  2. #2
    Boolit Grand Master
    Join Date
    Jan 2010
    Tom, VA
    You may need to cast your own. Accurate Molds will make a mold for any diameter you desire.


  3. #3
    Boolit Master
    Join Date
    Nov 2006
    Canadian shooters can get most sizes and designs from M.T. Chambers' Supply.

  4. #4
    Boolit Master

    Bookworm's Avatar
    Join Date
    Jan 2016
    Central Oklahoma, on a dirt road.
    Call the folks at Missouri Bullets. They will sell "as cast, un-lubed" bullets. I don't know what size the .40's drop from their molds, but all it takes is a phone call.

  5. #5
    Boolit Grand Master Outpost75's Avatar
    Join Date
    May 2013
    over the hill, out in the woods and far away
    Matt's Bullets might be another place to check. He has several .38-40 cowboy bullets which are available jn different diameters ans also sells unsized and unlubed.
    The ENEMY is listening.
    HE wants to know what YOU know.
    Keep it to yourself.

  6. #6
    Boolit Master dudel's Avatar
    Join Date
    Aug 2009
    Texas Hill Country
    How about powder coating them to bump the size up?
    Last edited by dudel; 07-17-2016 at 10:23 PM.

  7. #7
    Boolit Buddy
    Join Date
    Jul 2012
    Central Texas
    Ole Joe, look no further than our very own guy--CAST BULLET MACHINE--in the Swappin and Sellin section. I bought 500 .40 cal .402 boolits from him, and the price is right, and they are pretty too.

  8. #8
    Boolit Buddy Phantom30's Avatar
    Join Date
    Nov 2015
    dudel Powder coating does bump up the size that's why you use an accurate mold which is downsized so the PC will bring it back up without nasty sizing issues. But PC boolit designs don't need lube groves so the longer drive bands really need to be smaller diameter to make sizing possible without a hydraulic press. Another attribute of accurate molds is you can get long versions which can be sent out and converted to hollow point which makes ESPC an even better option. (hollowpointmolds.com) check out the coatings alternative page

  9. #9
    Boolit Bub
    Join Date
    Jan 2010
    Westfield, WI
    Another option would be to change your alloy to have a larger bullet and then lube and shoot as cast.

    I use this approach for the 40 and use the Johnson wax/alox mix over a bit of unique. Loading for 5 different 40's and all of them seem to like it. Just a thought...

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check