This is my first foray into casting my own boolits. Cast up a bunch of the Accurate Molds #31-260B (.300 bore ride instead of default .305) with 92-6-2 hardcast alloy, water quenched. Don't have a hardness tester yet so I'm not sure the BHN. Sized to .311 with White Label red carnuba wax lube and gas checks. Trimmed the cases to 2.494 after resizing, and expanded necks with a .311 neck sizer from NOE in a Lee expander die before filling powder and seating bullets. Winchester large rifle primers, standard, not magnum.
Loaded up 5 sets of 10 rounds each, with IMR 8208 XBR in increments of 36.0, 37.0, 38.0, 39.0, and 40.0 grains. Seated bullets to crimp groove, light roll crimp. COAL 3.084 inches. Used QuickLoad v. 3.4.04 to develop initial test load data. QL data pretty consistent with actual results; low by maybe 100fps.
Shot out of a Ruger Guide gun in .30-06 with the "perforated" muzzle brake installed; has a 1:10 twist rate. I had previously used Tubbs Final Finish to fire lap the rifling. Used the iron "express" sights only, target at 50 meters.
The 38 grain load seemed to shoot the most consistent velocities.
Set 1 (36.0 gr) Set 2 (37.0 gr) Set 3 (38.0 gr)
Set 4 (39.0 gr) Set 5 (40.0 gr) Shot 1 1990 2029 2060
2160 2160 Shot 2 1984 1984 2070
2093 2175 Shot 3 1987 2041 2070
2116 2178 Shot 4 2044 2041 2086
2086 ERR Shot 5 1993 2008 2063
2126 2116 Shot 6 1981 2032 2063
2119 2136 Shot 7 1960 2038 2044
2109 2116 Shot 8 1960 2005 2051
2099 2189 Shot 9 1987 2029 2083
2129 2175 Shot 10 1975 1999 2054
2096 2175 SD 23.41 20.03 13.34
21.88 27.94
Range conditions about 60 degrees, no wind, and approx 400 MSL. 29.48 inHg.
I mostly wanted to find the load with the most consistent velocities and I think load #3 nails that pretty well. But I was unpleasantly surprised by the bullet printing on the target when I recovered it.
See pic of target for all 50 rounds. I see a LOT of what appears to be keyholing. I was seated on a bench but used no rest of any kind. Sights are obviously off, and the express sights are not super good for target shooting, either. I need to get a scope and a rest for this rifle to do any better grouping even with jacketed bullets, that much is obvious. But my main concern is the oblong holes in the target.
I had previously used the Berger Twist Rate Calculator at http://www.bergerbullets.com/twist-rate-calculator/ before I even bought the bullet mold to see if it was worth buying such a long bullet for the 1:10 twist .30-06. Calculator says it should be plenty stable at 2100 fps, though. BC calculated to .758 based on http://gundata.org/ballistic-coefficient-calculator/ -- 1.37 inch bullet @260 grains and .31 diameter for the Accurate #31-260B
This calculator also says the bullet will stabilize with an 11.3:1 twist rate, so 1:10 should be plenty tight. http://kwk.us/twist.html
So I guess I'm not sure where I went wrong. Today I also shot 50 rounds of NOE 311299 (1.175 bullet length @ 202 grains) hardcast in a Stevens 200 .308 Win, and none of those boolits keyholed at the same velocities +/- 50fps. It's also a 1:10 twist, sized to .311 with same lube and gas checks, case necks expanded the same way, etc. Powder for 308 was IMR 4064, though.
Maybe they will stabilize further out? - 50 meters too close in? Or load up some NOE 311299 in the .30-06 and see if the problem is just bullet length?
I've not shot any other bullets through the Guide Gun other than the 50 fire-lap rounds. I should get a good baseline with a scope using jacketed rounds, I suppose. Going to try some 220 grain Hornady round nose and see how they perform, being longish bullets themselves.
PS -- No leading of barrels for either NOE or Accurate boolits at those velocities, which was a relief. Not a very successful trip to the range, but at least I now know that hardcast water quenched can handle rifle velocities without leading.