Situation is this:
I have a friend who has his fathers service (Air Force) 45 ACP. He wanted to check out reloading and I have a mold and dies for 45 ACP but Do Not actually own one. I like revolvers not so much into auto loaders but since I have a 45 revolver that uses the mold and was able to pick up a set of dies so another friend could load 45 ACP... He came over and I walked him through using a turret press, plunk testing in the barrel and he leaves with 32 rounds of TL RN lead 230 grain 2R loaded in front of 5.6 grains of Unique. Sized .452 then second TL with a very light coat.
Here is the problem, he gets failure to EJECT with these rounds and mentions afterwards that he also has this problem with other ammo (assume store bought). Some rounds appear to be banged in on one side from the case mouth back. Like the round was pinched at the mouth but only dented on one side. I can ask for clarification on symptoms and conditions but don't really know what to ask.
Here are my questions, what information is needed or what should be checked to diagnose what might be causing the issue? From reading other threads that search turned up it seems that ejection angle and direction might be one data point? Are there things he can check or adjust himself I should suggest? Can something different be done as far as ammo?
The cast 45 ACP were a way to check out the equipment and process but it would be nice if his fathers old weapon could be made to function reliably and have a box or two of cast made up so he can fire it from time to time, doubt he will ever shoot it a great amount since it is a sentimental piece. Even just stuff that will allow him to give better information to a gun shop or try some adjustments to eliminate them as being an issue would be useful. What to check in what order to work through to a solution.