I read through all of this and I had an idea (Maybe good or Bad) about how to make lead recovery easier.
Now what would happen if you had a rubber mulch type catch. work on the calculation on far your particular bullet would travel before it stopped (I'm going under the assumption that the same loaded bullets out of the same gun will land within a few inches of each other).
Now here is the interesting part, you take and set-up a regular catch that would normally just turn the bullets into powder. Have that set-up in the back and when shooting lead bullets out of a particular gun, just have a few inches less then needed for when it stopped. So say you shot a .45acp load and it would land between 16-20'' in the rubber mulch, from there you only set-up 14-15'' of rubber mulch. In theory the bullet would exit out of the back of the rubber mulch, then just bounce off of the plate in the back and fall down into a catch. The bullet should stay fairly intact because of the low velocity at which it would hit the plate.
Has that idea already been thought of? Failed? If it wouldn't work can somebody explain to my why it wouldn't work?
If it worked you could build slots that could be taken in and out depending what you were shooting and how far it would penetrate.
It probably wouldn't be very portable, but I don't know.