I wasn't sure exactly where to post this particular subject but, since it will be a future project for me I decided to put it here.
One of the luxuries of being an Ignorant No-Engineering-Background kind of guy is that it allows one to think outside the box when it comes to dreaming of ways to accomplish something that the experts say can't be done.
I'm not an engineer or a machinist, and I'm not an accomplished CAD/CAM software kind of guy. I'm just a No-Name-Goober with a computer, some machinery and a million ideas with not enough time in the day to bring the vast majority of those ideas to fruition.
For the longest time I've dreamt of building my own rifle suppressor but, I have yet to accumulate the expendable funds to apply for my tax stamp.
I already have my design worked up in my brain. It's just a matter of getting all my other ducks in a row; so to speak. I have the metal working machines to do the work and I have the design software to draw up my schematics; it's just that there are so many other things that are more important than a new rifle suppressor right now; or in the foreseeable future for that matter. As a result, I've had to repeatedly put this particular dream on the back-burner.
As is always the case for me and my ideas, one project tends to lead into another project that will hopefully enhance the previous project. It's just a vicious cycle. This future suppressor project is no different.
With this suppressor project in mind, I've been wondering how I might make an efficient suppressor even quieter to shoot without going to "Sub-Sonic-Loads?" I've done alot of informal research on the internet and most of what I've come up with has been hear-say; just folks repeating what they've read or heard somewhere else and passing it off as personal experience. I know this to be true because much of what I've read from various sources is the same word-for-word text I've read from the original authors.
From what I've been able to gather, I think I've comeup with a new suppressor-baffle design; I mean, different from anyone else's. I won't know if it will live up to the expectations that I've dreamed of until I actually put it together though.
Having said this, if my suppressor design does turn out to be as efficient as I dream it will there is still the matter of the "Sonic-Crack" that generally works against the small percentage of the noise suppression gains that a good suppressor achieves.
So, here's the real reason for this post.
I've come up with an "Outside the Box" theory about eliminating or at the very least, mitigating the "Sonic-Crack" of full power "Super-Sonic" loads.
First off let me say this; I have it on good authority that, "There Is No New Thing Under The Sun" so, who knows, this idea may have very well already been tried and failed but, in my informal research I wasn't able to find any evidence of such attempts other than bullet coatings similar to the paint used on Stealth aircraft having been tried. (which didn't even come close to addressing the root cause of "Sonic-Booms/Cracks.)
If you've ever searched for information on what exactly causes a "Sonic-Boom" or a "Sonic-Crack" in the case of a bullet flying through the air; to put into the simplest of terms I can think of, it has to do with the pressure waves that stack up ahead of our bullets traveling through the air at "Super-Sonic-Speed."
In trying to figure out a way around the friction and air-resistance that our "Super-Sonic" bullets encounter while in flight, I couldn't come up with any ideas to counter the air resistance. In attempting to do so, I came away with a better understanding of why the experts say it can't be done.
But, being the Ignorant-No-Engineering-Background kind of guy that I am, I decided to come at it from a different angle.
In order to simplify the explanation of my solution for this "Sonic-Boom" phenomenon I'll use the following analogy so that I make a little more sense; I hope.
Picture the tunnel-boring machinery used to dig underground tunnels for subways or trains and such. If engineers had used a long sharp very-low-drag metal rod with a hydraulic press to push it forward to overcome the friction and resistance of the earth they were tunneling through, how far and how fast would their progress be?
Even our most efficient conventional bullet designs meet the same type of resistance when they fly through the air at "Super-Sonic" speeds. And this is in spite of the fact that air-molecules are alot less dense than the earth that the earth-moving equipment encounters.
I have yet to machine any prototypes of this bullet design so I can't even say for sure if it will work or not but, the premise of my theory is that my bullets won't be slicing through the air as with conventional bullet designs. They'll be boring through the air using both the forward momentum (fps) that the propellant gases impart and the rotational momentum that the rifling imparts. (rpm's)
This is an overly simplified explanation of course but, I'm hoping you get the idea of what my theory is based on.
Although any prototypes I make will be done using brass or copper rod, even with cast bullets traveling at the lower end of the "Super-Sonic" spectrum (in a 30 caliber for example) the RPM's are many times faster than the velocity/FPS's. The Impeller-Affect of my theoretical bullet design (Not Propellor but Impeller) -in theory- should bore through the air that would have otherwise stacked up ahead of the "Super-Sonic" projectile and thereby mitigate or possibly even eliminate the "Sonic-Crack."
The image below is NOT to scale. I drew it up to give you an idea of what I'm trying to explain. The configuration of the Impeller-Fins (height, pitch, number and length and angle of the boat tail) would have to be calibrated to the RPM's of the bullets in flight so that they suck air faster than the pressure waves can stack up ahead of them.
Wether you believe it to be plausible or not is your business. I do intend to test my theory at some point in the future. My reason for posting this potentially laughable theory was to show those here who may be trapped inside the proverbial box that there's a whole lot more to cast bullets than what's visible from inside this cast-bullets-box. You just have to look for it.
You just have to dream it up. If it actually worked it would be "Ground-Breaking." If it dosn't work, so what! At least somebody tried.
HollowPoint