I picked up an older Patriot from a pawn shop a few years ago, and upon inspection it had two problems that have been bugging me. One is the bore was badly pitted and the other was there was a gap of about .045" between the end of the breech plug and the rear of the bore. TC evidently doesn't worry about this, but I do since water and fouling get into the threads and cause havoc and the cleaning patches would stick in this gap and pull off the rod. So last week I fixed both issues. I reamed it to .513" and honed it smooth, and set the breech plug in a turn so both surfaces contact at the same time and seal properly.
I shot it yesterday with .490" patched balls and was fairly pleased with the results. Bench rested at 25 yards I could keep about a 2 inch group - not anywhere as accurate as a good rifled barrel but plenty good for normal pistol use. I did have to load it really hot to get it to shoot well - ended up using 65gr. of homemade FFF powder so it is quite powerful now. Next week I am going to make a .515" wad cutter to make my cardboard wads and see how it patterns with shot. I also need to figure out what size buckshot will stack in the bore properly and see how it works with that.
At any rate it looks like this pistol will be interesting to play with and at some point I will build a nice smaller bore rifled barrel for it for the best accuracy.
-Nobade