If you have not baked it, and it looks a bit lumpy/rough, it is easy to fix.
Simply return them into your mix/tumbler container, add a few non coated ones, and a little Acetone.
Shake around, and the extra Acetone should re-mix coating, coat the newly added ones, dont shake too long, then dump and dry again.
All the coatings will produce a lumpy rough finish if shake mix coat for too long, or you had used a little too much coating, (or both).
It is easier, if you have a slightly more dilute mixture, as a small over dose, should not present problems, as you are adding more solvent than coating.
Diluting a little more, will not hurt the coating, as extra solvent will make coating thinner and go further with coating more.
Bronze 500 will also work this way.
For powder, I only ever use 20gms to 100mls MEK.
Hooroo.
Regards, Trevor.
Australia
With the ambient temp here getting to 30deg to 35deg C I will try some MEK, I understand it dries slower than Acetone.
I know it is not recommended by some here but I use a container with a lid on it to tumble the bullets in the coating. The lid keeps the acetone from flashing off before I get ready to dump on the screen to dry. Usually tumble the bullets for about 30 to 40 seconds.
While I work at it, it is by God's grace that it happens. So it is best I ask him what, how and when before I start..
You can also add up to 25% denatured alcohol to your Acetone/MEK (prior to adding to powder/liquid coatings) to slow the evaporation rate down even more.
You are correct Swamprat.
Additions of small amounts of Denatured Alcohol, will certainly slow down drying rate.
It may be more applicable/suitable for hobbyist type applications, where only small amounts of alloy are being coated and especially in hot dry conditions.
What is needed to be kept in mind, is that the whole initial "design" of coatings, was for use by Commercial casters, who required fastest speed of production, fastest drying rates, etc, etc, hence use of fast drying Acetone, which was also ideal product for the polymeric system as a solvent as well..
MEK, (Methyl Ethyl Ketone), also dries slower than Acetone, but is less user friendly.
I have seen commercial casters, use warm air blowers to actually speed up drying rates, even with using Acetone as a dilution solvent on its own.
With commercial manufacture, (loading, coating and dumping), allows coating of about 1000, every 1-2 minute or so, with a cement mixer tumbling type of coating technique.
These guys don't want things progressing slower, but faster instead.
Speaking of tumbling with cement mixers. Which would be a better option for commercial casters?
http://www.harborfreight.com/1-1-4-q...xer-91907.html
OR
http://www.lowes.com/pd_241568-47120...ductId=3591096
I'd go the Lowes one.
Plastic drum would probably be better than a steel drum..
Hooroo.
Regards, Trevor.
Australia
Andre3k,
Thanks for questions.
They may both work, and will depend on quantity required to be coated each time.
What I did not advise, is that commercial casters I have seen here, place/jam a tapered plastic bin inside the mixer. (They do not like to use steel mixing ribs and steel barrel mixer as is)
The plastic bins we have here are ribbed and fit snugly into mixer.
This allows removal and replacement of plastic bin, when using different colours, and saves on any cleaning requirements of mixer between each colour.
When changing colour coating, operator simply removes inserted bin and replaces it with another bin. (No clean up required)
Many plastic bins also have a clip on lid which is also useful.
If you cannot get ribbed plastic bins, some have fitted fixed plastic or wooden flat pieces inside plastic bin to provide tumbling action.
Using plastic tumbler insert reduces possibility of damage to projectiles as plastic is softer than the Steel mixer and ribs.
The benefit of using a cement type mixer is that after coating, the load can be quickly dumped into a wire mesh tray, or onto a wire mesh conveyor and transported to drying areas.
I guess i will have to find out which mixer can accomodate the 5 gallon buckets that are plentiful here. Looks like i have another project. I have several shooters at my club using my bullets. Demand is exceeding my tumbling and oven capability right now.
I hear you.
Unfortunately or fortunately, this is what seems to happen, when you start coating, and people see and try your products.
I have had many over the years, start off with a hobbyist set up, then in a short time, are making commercial quantities, and becoming a slave to casting and coating.
If you are happy, and get results you need, it is all worth it.
Keep up the good work, and enjoy the fruits of your labor.
BP | Bronze Point | IMR | Improved Military Rifle | PTD | Pointed |
BR | Bench Rest | M | Magnum | RN | Round Nose |
BT | Boat Tail | PL | Power-Lokt | SP | Soft Point |
C | Compressed Charge | PR | Primer | SPCL | Soft Point "Core-Lokt" |
HP | Hollow Point | PSPCL | Pointed Soft Point "Core Lokt" | C.O.L. | Cartridge Overall Length |
PSP | Pointed Soft Point | Spz | Spitzer Point | SBT | Spitzer Boat Tail |
LRN | Lead Round Nose | LWC | Lead Wad Cutter | LSWC | Lead Semi Wad Cutter |
GC | Gas Check |