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Thread: Brass Shells and Smokeless

  1. #21
    Boolit Mold
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    Jul 2013
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    Powder question: Hodgdon Longshot

    Dear Reloaders

    I am a newbie and need some help concerning powder. I would like to load

    - 12 ga Magtech Brass Shotshells
    - using LP-Primers, 11 ga Wads and
    - Hodgdon's Longshot Powder

    Shot will be 24 grams (7/8 oz.) lead. The setup would be: primed case, x grain Longshot, 11 ga over shot card, 11 ga fiber cushion wad, 24 grams lead shot, (maybe another 11 ga fiber cushion wad?), 10 ga over shot card, glued in place.

    Hodgdon's database does not contain any loads regarding brass hulls and I am afraid of testing some "more or less equal" plastic case published load data.
    I would be very happy if someone could give my some hints or has some experience with Longshot.

    Another question I have concerns the over powder cards; do I really need them? Why not just use the fiber cushion over the powder?

    Many thanks in advance,
    sorry for my english,

    greetings from Europe

  2. #22
    Boolit Buddy
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    Is longshot a fairly slow powder? I've never used it so can't comment on that powder but from my little experiments you'll need magnum primers to set off the powder charge and more powder than what you would normally use in say an AA shell to get good results. I believe the overpowder cards are in there to prevent any lube in lubed wads from contaminating the powder charge more than anything.
    Another note I'll add is having such light shot weight might not build up enough pressure to burn the powder evenly either as I found adding another 210gr of lead to my charge helped getting the powder burning as the overshot card doesn't hold as much pressure as a star crimp would to get everything burning correctly.
    I'd definitely try the fastest burning powder you can get and start with a pretty mild load and build up till you get a safe consistent load.

  3. #23
    Banned
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    Good morning and a hearty welcome to this Elite Musketeer group of slug shooter's, EspritBerlin.

    As it is the shot gun industry has no standards to abide by:
    1. Some barrels are under bored while a few the right size and then some over bored.
    2. The hulls too are not different, some have tapered walls and other's straight walled.
    3. The components are half way mis-match due to all odd sizes and untill you try them you do not know what works.

    As if that's not enough, you bring in another set of dimension's into the equation by wanting to load Brass hull that need yet another size of components.
    ( For 12 ga brass hulls you need 11 gauge components and in some cases 10 ga. )

    I too have the 12 ga 11/16 brass hulls that I bought just for the heck of it with # shot a box of 25 but to me its only good to look at and maybe good enough for HD purpose.

    I'm not trying discourage you but painting a clear picture of a few things before to go too deep and get lost.

    I love to experiment and want to proceed forwards with results and not side ways.

    This is a fun hobby where you get to see the results of all your efforts the instant you pull the trigger.
    Lets have fun,
    1. Get started with Fiocchi straight walled hulls.
    2. 7/8 oz is 380 gr., that weight is fine for LongShot powder, nothing wrong.
    3. Get PC OP wads and order .125-20 gauge nitro cards to fill the top of OP wads cavity for better combustion and at launch and to form a really good barrier between the powder gases and the rest of your wad column.
    Take a look at PC wad and with .125-20 nitro card on top of it in the bottom middle of the picture:

    4. Use fold crimp instead of roll crimp.

    Sorry for not being able to give you an answer you were looking for, perhaps some one else can help you.

    Now for your own safety measure the OD of your barrel at the muzzle and report back. ( Some European guns have very thin barrels )

    Once you get the hang of it then feel free to experiment with brass hulls and I too will learn from your findings!


    You can safely use Lee 1 Oz slug load data for your 7/8 Oz load:


    Hoping it will help.

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    Last edited by SuperBlazingSabots; 07-30-2013 at 12:10 PM.

  4. #24
    Boolit Master



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    Quote Originally Posted by Kitika View Post
    Have you tried the BPI x10X gas seal in the brass shells? I've been contemplating on getting them but if they don't work in the brass shells I don't have a 10 gauge to use them in. I've also got the cowboy dies but I don't like them they are pretty weak. I only use the shell plate for priming and remove the old primers by hand.
    When you fire your loads do the crimps straighten out or do you have to take them off manually before reloading? I do the latter as the crimps never budge even with annealed cases.
    "3. My limited experience with the brass shells has lead me to use the BPI X10X over powder wad with 11 ga card wads sandwiching a 12 ga. filler wad between 2 11 ga wads. Then, some 11 ga over-shot wads."

    EspritBerlin, Your english is superb! Welcome to the cast boolit forum. My limited experience with the mag-tech brass shotshells tells me that any powder charge listed for plastic shotshells would be safe in the much bigger brass shells. The combustion chamber is much bigger, reducing pressure. Also, poor fitting 12 gauge wads don't seal well at all, further reducing pressure.

    As far as the over powder card wad goes, it's function is to provide a hard seal against the inside wall of the shotshell hull. Most of the powder is burned inside the shell, before the payload and over-powder wad even enters the barrel. IF you used a fiber over-powder wad, you would not get that tight seal, they're too soft.

    So far, I've loaded the 12 gauge, and the .410 shells. For the .410, I used a 44 magnum case with the mouth sharpened to an edge to punch some 20 gauge card wads to make brass shell over-powder-wads. They fit nice and snug, while standard .410 plastic and paper did NOT!

    I was on my way to getting a standardized load for the 12's, but got sidetracked. I'll move that nearer to the top of things to do this summer.

    As for the RCBS cowboy die set, it is quite weak as for the design that holds the decapping/expander rod together. That "C" clip pulls through if the expander is tight inside the shell.

    The roll crimp that is formed does NOT iron out when the shell is fired. At least in my low pressure loads tried thus far. I used a spin-doctor made by BPI to remove that crimp.

    All-in-all, loading the all brass shotshells is not for the rookie loader, the faint of heart, or somebody that does not like taking chances. Guessing at loads is risky business. The extra strength of the brass shells as opposed to plastic or paper, gives a margin for error.

    Kitika. longshot is a fairly slow powder made for 1-¼ heavy loads in 12 Ga. It would not be a good powder for the brass shells.
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  5. #25
    Boolit Grand Master
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    I agree with snuffy. A 7/8 oz load with Longshot seems like a very poor combination.

    Frankly, I have never seen the rationale of using brass shotgun shells. There is little to no load data so too many people wind up experimenting with loads in guns that have almost no margin for error. Life is too short as is, so why not use plastic hulls with factory load data.

  6. #26
    Boolit Mold
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    Jul 2013
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    So far ...

    Dear All

    Many thanks for your replys. It helped a lot! Especially your hints for further reading (… or is it nowadays googeling )

    @Kitika: Thanks for the advise, yes, Longshot is too slow, if I would use only 7/8 oz. shot. There is loading data for 1 ¼ oz. and above, this mislead me (less lead -> reduce powder charge).
    I think it will not work.

    @VdoMemorie: Wow! The images make things very clear; after some further reading and looking at the power burning chart I think that Universal and above would be a good choice. I also have the Fiocchi hulls and want to use them for slugs.

    @snuffy: „As far as the over powder card wad goes, it's function is to provide a hard seal against the inside wall of the shotshell hull. Most of the powder is burned inside the shell, before the payload and over-powder wad even enters the barrel. IF you used a fiber over-powder wad, you would not get that tight seal, they're too soft.“

    Thanks, I managed to get some over powder cards from a friend; diameter is 18.9 mm (0.75“), thickness is 2.1 mm (~0.008 “). They fit well. He also underlined your statement. I use the cushion wads now just as a “over shot seal”.

    I managed to get some loading data using Hodgdon Universal:

    - 25 grain Universal
    - Over power card
    - 12 ga plastic wad for 7/8 oz. lead shot
    - 11 ga cushion wad as a simple seal

    I plan to try some shells next weekend and will report about the results.

    Click image for larger version. 

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  7. #27
    Boolit Mold
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    Why brass instead of plastic

    Quote Originally Posted by dverna View Post
    ... Life is too short as is, so why not use plastic hulls with factory load data.
    Sports shooting. I want to use the brass shells for a special sport discipline:
    5 steel plates, 15 meters (~50 feet) distance. Four strings:

    Double barrel shotgun, no ejector, loaded with zwo rounds. Stock next to the hip bone.
    Start signal, raise the shotgun, first two shots, reload, two shots, reload, hopefully just one more shot and all five plates are down.
    The time of all four strings is your score. Each standing per string plate adds 10 seconds as a penalty to your score.

    The motivation using brass shells is to reduce reloading time. After two shots, open the shotgun, let the shells fall out, reload.
    I used to pull the hulls out of the shotgun, that takes more time.

    As an example: my score is about 70 seconds (sum of four strings). Shooters using brass shells score about 50 seconds.

  8. #28
    Boolit Mold
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    Working load

    Dear all

    As I mentioned last week, here are my (re-)loading results of the Magtech Hulls.

    First, I changed to Hodgdon Universal, using 25 grain. I primed the first shells using Winchester Large Pistol (LP) primers; they were not magnum.
    Unfortunately, normal LP primers did not ignite the powder. So I tried CCI LP Magnum (CCI 350) and Winchester Large Rifle (WLRM) as primers.
    It all worked out; now, here some details:

    1. Shell/Powder-Set-Up
    • Primer was (i) CCI 35 or (ii) WLRM
    • Powder 25 grain Hodgdon Universal
    • 1/8" Nitro Card (Circle Fly), 11 ga.
    • plastic wad for either (a) 24 grams or (b) 28 grams lead shot, always using 24 grams lead shot (~0.85 oz.)
    • 1/8" Nitro Card (Circle Fly), 11 ga.
    • Overshot cards, 10 ga. (Circle Fly)


    The 24 grams wad (using 24 grams lead shot!) did not work so well; the shot piled up a little bit. The larger wad (for 7/8 oz. loads) left about 1-1.5 mm (0.05") space on top of the shot.
    We will see how it worked out.

    I tried four configurations (primers/ wads), two cartridges each.

    Click image for larger version. 

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    2. Results

    I shot standing, distance to target was 15 meters (50 feet):

    Click image for larger version. 

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    Targets were wallpaper; in the centre I sticked BIRCHWOOD CASEY's (BC) "fluorescent yellow ring of color around each bullet hole" targets.
    Diameter of the BC target is 20 cm (~8").

    All above mentioned configurations worked; concerning the shot patterns, the larger wad worked better. My explenation is that the smaller wad did not manage to keep the shot all together, the larger one did that obviously ("shaking-sound").

    Click image for larger version. 

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    Powder/ Residue in the brass hulls is as expected:

    Click image for larger version. 

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    Primer pocket residue also:

    Click image for larger version. 

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    Comparing the shot patterns, the ones using the Winchester Large Pistol primers seemed to be a little tighter.

  9. #29
    Boolit Mold
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    Where did you get your Data?

  10. #30
    Boolit Mold
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    Load data

    Quote Originally Posted by wildlew View Post
    Where did you get your Data?
    Three ways:

    1. Looking at Hodgdon's website; powder charges for Universal loads are "about 25 grain".
    2. Of course, "about xxx grain" is not a reliable source, but a friend of mine loads a lot plastic shells. After the discussion here (Longshot would be inappropriate for 7/8 oz. and less loads) I asked him about his experience with faster burning powder. He recommended Universal; his proofed load data for plastic shells (star crimp, a little bit more resistance for pressure expansion) is 25 grains.
    3. A journal published some load data; also about 25 grain Universal.


    This mixture of information (more or less all the same) made me confident trying it.

    The recoil is very mild.

  11. #31
    Boolit Master

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    I have done searches on this site as well as a couple of other sites and old Handloader Magazines and can’t seem to get data for loading brass shotgun shells…

    16 gauge in particular…

    Is there some published data that would list recipes for brass shotgun shells?...

    I am talking smokeless powders…

    Can published data for plastic hulls be used, but I am certain the shot column wouldn’t be correct…

    Any help…

    Thanks…BCB

  12. #32
    Boolit Buddy
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    Okay had a little bit more of a play with the magtech shells. I used 27gr of Universal a x10x overpowder wad an 11ga fiber wad, 9x 000 buck and an 11ga overshot card all set off by a large rifle primer. Pretty good pattern at 15m and pretty stout recoil. Best of all is pretty close to all the powder is being burnt.
    I will chrony this load in the next month or so and see where it is at speed wise but I am quite happy with it.

  13. #33
    Boolit Master
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    I don't see any problem with Magtech cases and the size of powder or shot charges. They will be fine with any recommended for paper or plastic, or perhaps a little more, as long as you don't use any substitute for a crimp which imposes extra pressure on leaving the case.

    But the step down from case to bore will normally be greater, and this demands more care with choice of wads to maintain a seal, or of slug. With buckshot you should be especially careful to make sure they don't jam up on entering the bore. That could cause excessive pressure, although deformed shot, resulting in fliers, is more likely than any more drastic mishap.

    There are also a few British guns designed for brass cases, and probably marked as such. They are sold as 12ga etc., but the fine print of the proofmarks, since they are of fairly late manufacture, will show either a larger bore dimension or 12/1, 11 etc. They may be loaded a bit too heavily by people who have heard that they used very heavy shot charges. So they did, but this was safe due to the low powder charges used, rather than the almost total absence of a step down at the lead.

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check