I have to say, I've had less than stellar results in loading for semi auto pistol with cast bullets, but my new RIA 1911A1 is really apalling.
I got a 6 cavity Lee 200 gr SWC TL mold. Alloy is water quenched ww. Loaded as sized, .452, using Lee's taper crimp. LLA Tumble lubed. I tried it with .5cc of Red Dot (around 5 gr) and 8.4 gr of HS-6. Both operated well enough, about 1 stovepipe per 50, but both leaded SEVERELY. We're talking chunks of lead the size of fingernail clippings coming out. Needless to say poor accuracy resulted, and a lot of 'fun' cleaning time.
Now, I did not slug my bore, assuming (duh) that it was a new gun and it should be in spec. It shoots standard jacketed rounds just fine. In any case, I don't think I could go much fatter and still get it to chamber.
Softer lead? Harder? We'll assume the LLA is fine on the tumble lube bullet at this velocity (900 fps or less I'd say). What's up?