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Thread: High Copper Alloys- Lets discuss this further

  1. #141
    Boolit Buddy olaf455's Avatar
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    Quote Originally Posted by badgeredd View Post
    IMHO, it is best to mix up a balanced alloy. By that I mean a relative balance of the three components in the lead, antimony, tin, and copper. I am right now trying to figure out whether I have been using the best method.

    Edd
    So you recommend upping the tin % to 1.0?
    I can do that.
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  2. #142
    Boolit Master GabbyM's Avatar
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    Quote Originally Posted by olaf455 View Post
    So you recommend upping the tin % to 1.0?
    I can do that.
    I think he means to up the Sb to 1.5% making it equal to the tin and Cu.

  3. #143
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    Last edited by badgeredd; 06-23-2014 at 05:21 PM.
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  4. #144
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    Quote Originally Posted by Jailer View Post
    Well my package from Rotometals showed up today so I'm ready to go. What percentages of each should I be shooting for when I mix this stuff up?

    What alloys do you have on hand?...I did not pay too good of attention the other day...my bad.

  5. #145
    Boolit Grand Master 303Guy's Avatar
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    That's why I'm glad you guys are working on it.

    I found this pic on expansion tests I did on my first copper alloy
    Click image for larger version. 

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    These were fired into soft fine sand at various velocities.

    Fired into rubber grinds is probably closer to what happens in flesh (muscle really).
    Click image for larger version. 

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  6. #146
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    OK 303 you did it now. What was the exact alloys and launch speeds????????........I am pretty sure the alloy I am using would not mushroom quite like that....but you have whet my appetite for more info on exactly what ya had going on there.

  7. #147
    Boolit Grand Master 303Guy's Avatar
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    I have no idea of launch speed. Not that high, probably around 1500fps maybe less. They're heavy, that last one was 214gr (and almost still is). The alloy is an unknown but it did have copper in it - I dissolved it in. Not a lot, maybe 0.15%. I did work it out but have lost that data. It had COWW, and some lino plus a lot of other lead and a fair amount of tin. It was not hard, but aged within hours.
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  8. #148
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    Last edited by badgeredd; 06-23-2014 at 05:22 PM.
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  9. #149
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    Quote Originally Posted by Jailer View Post
    Well my package from Rotometals showed up today so I'm ready to go. What percentages of each should I be shooting for when I mix this stuff up?
    I rendered some Super Tough ingots down into usable form (various molds ranging from 100grs. to 500grs.) last weekend.

    You are going to find Super Tough to be the most interesting alloy that you have ever poured!

    If it can be swagged into a high BC bullet then copper plated like Speer does with their "Deep Curl" bullet, then that bullet will own the long range target shooting game.
    Last edited by Nrut; 02-15-2013 at 01:37 PM.

  10. #150
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    Quote Originally Posted by badgeredd View Post
    Jailer,

    New day and I am fully awake so I need to add some details.

    The amounts I sent you by PM will each perform differently because of the antimonial content. What is your intended use with the first batch of alloy that mix up? If you intend on using the boolits for hunting, I suggest you use an slloy with 2.5 to 3.0% antimony, water dropped. Lieky the closer to 2.5 would have more desireable terminal characteristics. You choose.

    Edd
    First batch will be for experimentation only. I don't have a good hunting bullet for the 30 cals yet. I plan on casting a few with the MP 180 sil mold that I just got to see where these can be pushed velocity wise and still maintain accuracy.

    The eventual goal is to convert that mauser I picked up recently to 35 Whelen and cast up some BRP 220 grain hunting bullets for it. But until that happens all testing will be run through the 308 and 30-06.

  11. #151
    Boolit Grand Master 303Guy's Avatar
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    I'm hoping that by first mixing up the base alloy one can then dissolve the correct amount of copper. I think it does work but one may need to raise the temperature above casting temp to get enough in. I did manage to get enough copper in that I found a need to cut it back with lead to get it back to a reasonable casting temperature. I'm going to try dissolving copper into my current alloy to see what happens. At least if it does dissolve, I will be able to weigh how much went in.
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  12. #152
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    Quote Originally Posted by 357maximum View Post
    What alloys do you have on hand?...I did not pay too good of attention the other day...my bad.
    Lots of COWW, quite a bit of soft range lead that you said must have a small amount of Sb in it since it had a slight "ring" when dropped and some stick on WW that I haven't melted down yet.

    Edd, I'm a little confused now about the alloy balancing. Should the Cu and Sn equal the Sb or should it be Cu and Sb equal the Sn?

  13. #153
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    Last edited by badgeredd; 06-23-2014 at 05:24 PM.
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  14. #154
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    Quote Originally Posted by badgeredd View Post
    . We really could use the assistance of a trained metalugist that has experience with lead alloys.

    Edd
    It's never too late for another profession Edd......I will buy YOUR books if YOU pay YOUR tuition.

  15. #155
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    Edd sometimes I wonder if the "smart" ones really know?
    Looking at your statement above, since we are after a relationship here, seems like the
    balance you suggested might be correct. Since the Sn interacts with both the Sb and the Cu,
    seems "logical" that would be the way to go. No knowledge here, it just "looks right on paper" to me

    BTW, I think I've decided on just buying some of the copper laden babbit from rotometals when I get a few bucks ahead
    rather than playing mad scientist at home. I have a feeling that I'll get it right by accident one time, and never be able to replicate it,
    kinda like my cooking skills

  16. #156
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    One more thought to run by you. Everything (which admittedly is very little) that I've read describes the copper in copper/lead alloys as a lattice or larger structure in the alloy. Wouldn't you think that the small amount of copper that we are adding would be like adding a little rebar to cement? And if that is correct wouldn't you want your Sb and Sn balanced with each other and the copper considered as just an added re enforcement of the targeted alloy composition?

    Just thinking out loud here, let me know if I'm way off the mark on this.

  17. #157
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    Last edited by badgeredd; 06-23-2014 at 05:25 PM.
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    "The strongest reason for the people to retain the right to keep and bear arms is, as a last resort, to protect themselves against tyranny in Government." -- Thomas Jefferson

    "Consider the clown(s) just one of God's little nettles in the woods, don't let it detract from the beauty. Sooner or latter you are going to run into the nettles regardless of how careful you are."

    Beware of man who types much, but says nothing.

  18. #158
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    Last edited by badgeredd; 06-23-2014 at 05:26 PM.
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    "The strongest reason for the people to retain the right to keep and bear arms is, as a last resort, to protect themselves against tyranny in Government." -- Thomas Jefferson

    "Consider the clown(s) just one of God's little nettles in the woods, don't let it detract from the beauty. Sooner or latter you are going to run into the nettles regardless of how careful you are."

    Beware of man who types much, but says nothing.

  19. #159
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    Last edited by badgeredd; 06-23-2014 at 05:27 PM.
    Charter member Michigan liars club!

    "The strongest reason for the people to retain the right to keep and bear arms is, as a last resort, to protect themselves against tyranny in Government." -- Thomas Jefferson

    "Consider the clown(s) just one of God's little nettles in the woods, don't let it detract from the beauty. Sooner or latter you are going to run into the nettles regardless of how careful you are."

    Beware of man who types much, but says nothing.

  20. #160
    Boolit Master GabbyM's Avatar
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    One thing I do know is you never ever want more Sn in your alloy than you've Sb.

    Less Sn than Sb is no big deal. So when we start to add Cu I can’t think of a down side to keeping the total of Sn plus Cu below or equal to total Sb level. Since I've never heard of a down side to excess Sb levels in an alloy. Other than brittleness.

    I’ve had some fine results with an alloy of 4% Sb 3 ½ % Sn. with the Sn being from lead free solder. . Which contains .5% Cu. IIRC. (Standard lead free solder.) This alloy would punch through quite a bit of boiler plate. In a 9mm hand gun it punches through 5/16th inch 1018 hot roll. AKA far more than any tire rim. Better than any $1 Speer Gold dot. FBI ***.

    After you get Sn bonded with Sb it is no longer a fragile alloy. IMO any excess Sn will only make slippage easier. In short your boolit will come apart freely. Grease between the molecule structure.

    IBC

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