swheeler, I really wanted to go large enough to clean up threads but I chickened out on the case volumn of the 460. I bought some 300 rem ultra brass and with shoulders cut off and powder packed in case to boolit base is 90 gr. This is perfect because this gun is coming in under 8 lbs with scope. I plan to turn rim down to standard diameter(rebated rim) so I don,t have to mess with bolt face and therefore if this project fails I can rebarrel to a sensible caliber. The 300 feeds thru the rails so I am obtimistic it will work. I am boring out threads on barrel and insert a cut off section of barrel off fall. This will then get the new chamber cut in. I decided on using a 50-90 reamer for barrel and die as this is almost perfect dimensions with 300 ultra. This is the route I was hoping to avoid originally but I would rather pack the case full of powder then deal with fillers. I have no buffalo gun expectations from this project. The barrel is a muzzle loader barrel and if it shoots close to my front loaders I will be happy.