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Thread: slow twist AR barrel?

  1. #1
    Boolit Buddy
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    slow twist AR barrel?

    I've been thinking about building an AR, and i would like to cast for it if im gonna build it. From the research I've been able to do here, a slow twist barrel is a necessity, otherwise the barrel will lead horribly. The slowest twist I have been able to find on midwayusa is a 1 in 10" made by olympic, and it is quite spendy. Anyone know of a good source to pick up a barrel for an AR that is closer to the 1 in 12 to 1 in 14 twist I believe I should be looking for? Any input much appreciated. Oh, and to clarify, this is for .223

  2. #2
    Boolit Grand Master


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    Any quality barrel for the AR is going to be "spendy" these days. However, if the goal is cast bullets then it's worth it in the long run. A couple years back I found a rebuilt M16 upper with a new milspec 12" twist barrel on it. I paid $250 for it. It not only is the most accurate AR/M16 I've ever used with M193 but it shoots my varmint loads into sub moa. What's even better is it really shines with cast and with .22LR using a M261 device.

    Suggest you check with barrel makers instead of dealers. For strictly cast bullets I would look at a 20 - 24" 14" twist barrel. With several available cast bullets I would expect very useable accuracy in the 2400 - 2500+ fps range. With a .22LR device it would also be excellent and with 50-53 gr BTs at sevice velocity would do very well. With the 24" barrel you'd also pick up enough velocity so it should shoot M193 very well also.

    Larry Gibson

  3. #3
    Boolit Master

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    I agree with Larry on the 1/14 twist for a cast boolet only barrel, and if you want to shoot 55 GR FMJ BT bullets you will be fine. You can also get away with 60-63 FLAT BASE short ogive (6S or less) condom bullets, especially at higher altitudes, but If you live near sea level I'd use a 1/13 twist for a little more leway with the heavier condom bullets and you won't loose much over the 1/14 for cast.

    If you are going to all the trouble to build a rifle DON"T SKIMP ON THE BARREL!!!!!! A first class barrel will cost you around $400! (Shielen select match, Douglas XX, Kreiger or a Bartlen in Stainless) An odd twist rate is no problem with any of the manufacturers listed. After you get a true match grade barrel, nothing else will satisfy you again. All those listed are straight, air guaged and hand lapped. Breakin is usually 10 or less rounds, and in fact I've won Benchrest matches with some of the ones listed with less than 50 rounds through the barrel.

    My suggestion would be a 20-22" HBR stainless match barrel chambered with a Wilde (AR match) chamber in either 1/14 or 1/13 twist.

  4. #4
    Boolit Master

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    Quote Originally Posted by Gswain View Post
    I've been thinking about building an AR, and i would like to cast for it if im gonna build it. From the research I've been able to do here, a slow twist barrel is a necessity, otherwise the barrel will lead horribly. The slowest twist I have been able to find on midwayusa is a 1 in 10" made by olympic, and it is quite spendy. Anyone know of a good source to pick up a barrel for an AR that is closer to the 1 in 12 to 1 in 14 twist I believe I should be looking for? Any input much appreciated. Oh, and to clarify, this is for .223
    My RRA heavy barrel 12 twist shoots like this a 100



    I think I can make it do better, just haven't had time to spermint with it.
    Calamity Jake

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    Shoot straight, keepem in the ten ring.

  5. #5
    Boolit Master
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    So, just thinking (box) thinking,....... What if you got a varmint contour 223 rem barrel from a gunsmith as a take-off, would it be cost effective to have one turned, threaded, and chambered for use on the AR platform? I dont know anything about the diamaters required, but shortening a 24 inch factory barrel, threading for an adapter, and drilling a gas hole SHOULD in theory result in around a 21 inch 1-12 twist barrel. No one flame me if I am wrong, it is just an idea. I would even think that a "worn" barrel that has been cleaned would work well.
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  6. #6
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    Quote Originally Posted by x101airborne View Post
    So, just thinking (box) thinking,....... What if you got a varmint contour 223 rem barrel from a gunsmith as a take-off, would it be cost effective to have one turned, threaded, and chambered for use on the AR platform? I dont know anything about the diamaters required, but shortening a 24 inch factory barrel, threading for an adapter, and drilling a gas hole SHOULD in theory result in around a 21 inch 1-12 twist barrel. No one flame me if I am wrong, it is just an idea. I would even think that a "worn" barrel that has been cleaned would work well.
    If I was going to turn a barrel (blank) down, I'd start with a new, high-quality aftermarket blank. By the time you get it turned down, threaded for barrel extension, gas port drilled, chambered, you'd have so much in it that it would not be cost effective. Just MHO there.

    An M16A1 'pencil' barrel might work, if you can find an affordable one. They're 1:12" twist, but they are currently in demand for building 'retro' rifles.
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  7. #7
    Boolit Buddy
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    Hmm, I have access to a very nice lathe, Wonder how much I could get a barrel blank for? I can justify spending 2-300 on a barrel, but 400-500 is just out of the question for me. I realize it would be fantastic for accuracy, but plain and simple, IM not that good yet lol.

  8. #8
    Boolit Master
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    I would just check with Aaron at Delta Company Arms. He is making barrels now I believe, and can just make what you want and fit it to your upper at his place. That is as close to a sub-moa guarantee as you can get in this lifetime. He also cuts the Wylde chamber as well as 223 commercial and 5.56x45mm milspec. In a couple weeks, I will be at his shop having him fit up a 300 BLK to my LAR pistol upper and a few other things for me.

    Rich

  9. #9
    Boolit Buddy gee-gaw's Avatar
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    My friend Brad turns down used barrels and installs them on AR uppers.
    pm me and I'll give you his info.
    Wayne
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  10. #10
    Boolit Master

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    dont drive the cast fast and they WILL work in a 1 in 9/10 stay at 1000fps or less . That is not 300 yd but at less than 100 works
    dougless does the slow but as said pricey

  11. #11
    Boolit Master

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    Quote Originally Posted by shotman View Post
    dont drive the cast fast and they WILL work in a 1 in 9/10 stay at 1000fps or less . That is not 300 yd but at less than 100 works
    dougless does the slow but as said pricey
    But they won't cycle an AR...

  12. #12
    Boolit Master madsenshooter's Avatar
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    I don't see anything wrong with using a used barrel. That's what I had Aaron do with a 6mm Obermeyer I got off gunbroker for $10. Bullet fit seems to be a higher priority than any perceived RPM threshold, but I'm not sure of my twist, haven't measured it, it just looks fast, and 5R to boot.
    "If people let the government decide what foods they eat and what medicines they take, their bodies will soon be in as sorry a state as are the souls of those who live under tyranny."

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  13. #13
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    Quote Originally Posted by madsenshooter View Post
    I don't see anything wrong with using a used barrel. That's what I had Aaron do with a 6mm Obermeyer I got off gunbroker for $10. Bullet fit seems to be a higher priority than any perceived RPM threshold, but I'm not sure of my twist, haven't measured it, it just looks fast, and 5R to boot.
    So have you measured the twist? If it is an 8" twist instead of a 14" twist from a BR take off then that last group on the other thread is about 3". If it is an 8" twist then that is "useable" accuracy as I mentioned. If its a 14" twist then further load development should tighten the group. Not sure many would want to use a duplex load in and AR though, remains to be seen though.

    Larry Gibson

  14. #14
    Boolit Master madsenshooter's Avatar
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    I'm going to do that when I have less other projects going on. Got to get one of my Krags ready for Camp Perry now. That last group was shot with about half the bullets having visible runout, easier to shoot them up than pull them down, more fun too. I shot a couple hundred of the duplex loads the other day, no problems. That was a benchrest match where you single load, and I had the gas system turned off, I've not tried it for function yet. Should anyone wish to try the duplex, please start with a smaller charge of booster and work up. Changes in the booster seem to effect velocity more than changes to the main charge. I decreased the main charge .8gr before the match, but velocity remained virtually the same, only 7fps difference on average.
    "If people let the government decide what foods they eat and what medicines they take, their bodies will soon be in as sorry a state as are the souls of those who live under tyranny."

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  15. #15
    Boolit Master madsenshooter's Avatar
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    Got around to it, it is 1/8, someone else can calculate the RPM@2300fps. No leading with over 100rds, but I should note, I don't use WW, my boolits are cast of a BHN 23 lead based babbitt that I water drop. I should also note, with the 5R rifling in this caliber, each land is only .002 tall, and radiused, so there's no reason why someone with a 1/8 twist with a more conventional rifling can't get accuracy at a usable velocity. I believe it to be a matter of bullet fit, and the proper alloy for the pressures you generate. I don't doubt for a minute that it would be easier with a slower twist though. At 2500fps I was right back to spraying the bullets all over, but who knows what a couple thousandths more on the nose of my bullet will do. Saying there is an RPM threshold, as though it is a rule that cannot be broken, I just don't know. I agree it is a plausible theory. But like my theory of my bullet getting a wobble due to the 5 groove rifling, it's just a theory. If it's a rule, give me a number that I can't exceed. I know, that's not likely as bullet design would present a lot variables, as would alloy. This isn't an attack on the RPM threshold, nor is it a personal attack on you Larry, so don't take it as either. You've been quite helpful and I've learned a lot stuff from your posts, most especially those that have dealt with SEE and the pressure testing you've done. One always has to question things, and I am after all, just a beginner. My 1/8 @2300 was getting close to doing as well as a fellow with a benchrest rifle, probably a 1/14, who was shooting his linotype 6mm bullets at 2900fps. Light bullets and wind do not a good combination make for the benchrest game.
    "If people let the government decide what foods they eat and what medicines they take, their bodies will soon be in as sorry a state as are the souls of those who live under tyranny."

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  16. #16
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    madsenshooter

    "Saying there is an RPM threshold, as though it is a rule that cannot be broken, I just don't know. I agree it is a plausible theory."

    I really thought we had gotten by that concept that the RPM threshold is a "limit" or "rule" that "can not be broken". I wonder how many times I have explained that it is not. The RPM threshold can be pushed higher. You do that with that alloy, the duplex load and shooting the AR with the gas shut off. The RPM threshold will vary from 120-140,000 RM using regular cast bullets and normal loads for them. The RPM threshold may be pushed upwards with specially designed bullets, different alloys (other than the regular WW - linotype alloys with BHNs of 12 -22) and slower burning powders just as you've done. Obviously the RPM threshold caught up with you at 2500 fps or so. `

    I think the question here rides around the concept that the OP probably wants a cast bullet load for his AR that functions the action. Most AR owners aren't pleased with single shot ARs. So I would have to ask what loads do you have that function the action and show at least that amount of reasonable accuracy? Additionally, you know when the RPM threshold is catching up to your load when groups at 200 yards are non linear in expansion compared to 100 yard groups.

    Larry Gibson

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    Calamity Jake......

    That same RRA upper is the one I had in mind for my current EBR Rat Splasher. How does it do with the redcoated pretender bullets? Yours appears to have promise with the castings, for sure. Your group is about neck-and-neck with my bolter 223 and its 1-9" twist.
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  18. #18
    Boolit Master madsenshooter's Avatar
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    I'm afraid I didn't read enough of of the RPM threads I came up with via searching, though I'd asked a couple times about RPM, twist rate, etc. No doubt RPM is a factor, just as Lee's ideas on pressure and alloys are a factor. It's a term you use and perhaps have done enough testing to see that RPM is what causes the inaccuracy for a given load. No doubt you took other factors into consideration before deciding to use the term. I have a rifle length gas tube and port, I'll check it out, but I feel the duplex will cycle my action. It will cycle a 6x45 with a carbine length gas system, I'm told. I know it takes about 24gr of powder more in line with what one would usually use in the 6x45 or 223 to cycle it with jacketed, and 4198 is too fast. I've no loads to help the original OP as I was initially stuck with using fast burners to get 1600fps. I am however of the opinion that slow burning ball powder like 2700 ought to work well with cast in either 223 or 6x45, wish I knew what mom did with that 8lbs that got lost in a move about 10yrs ago! 24gr of 4895 was the spraying 2500fps load, I imagine it would have cycled the action. Now that I know RPM threshold is just terminology, I'll worry about RPM when my boolits start blowing up. I'm outta this thread.
    "If people let the government decide what foods they eat and what medicines they take, their bodies will soon be in as sorry a state as are the souls of those who live under tyranny."

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  19. #19
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    In reguards to the RPM threshold, the simplest way to put that is the maximum amount of centrifugal force your boolit can endure before it spins itself apart. This is purely a function of
    the alloy.

    This is assuming you have proper boolit - bore fit:

    This appears to be compounded by the "twist threshold", or the speed of twist in your barrel combined with the length of the barrel and how hot you are trying to load. As far as I can tell, the source of this threshold is the actual shear strength of the alloy you are shooting. Fast twist in a barrel means you impart a more aggressive spin to the boolit, meaning you have to either reduce your powder charge, or increase the shear strength of your alloy accordingly. A slower twist in a barrel would allow you to increase powder charge or decrease the shear strength of the alloy. The mechanism that is affecting all of this is the rifling grooves of the barrel attempting to rip the outer few thousandths off the boolit through rotational acceleration.

    Sorry for the slight rambling with not much reason, just trying to summarize this for someone else that comes along and gets confused.

    As for what I am looking for in a barrel, 1-10+ twist rate, and ideally firing loads that will cycle the action reliably. The primary reason I want the slow twist is so that I can get up to resembling regular jacketed performance, just shooting at 100 yards isn't quite as fun for me, and I'd like something that can reach out a bit more. Im hoping for the 60gr boolit at 2500 fps bracket, just for a rough idea.

    I know the barrels made by shilen and such are fantastic, but Im a do it myself kinda guy, and if I was looking at spending that kind of money, I believe I would probably just try and find a blank barrel with the rifling I want, and turn it on my lathe, put a 223 wilde chamber in it. The closest I have seen was the RRA varmint barrel that calamity jake is using, I was hoping for something more like a 22" or 20" barrel though. I could possibly just cut that down.

    Again, thanks for all the great input in here guys!

  20. #20
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    Yes this thread has gone a little off track. Too bad there is still a lot of misunderstanding about the RPM threshold. It's not "just terminology" and it's adverse affects occur a way before one needs to worry about "when boolits start blowing up".

    Apparently Gswain has a good handle on it and that's why he's wanting a slower twist AR for shooting cast bullets. As far as standard AR twists the 12" will be the best if he can find one. But since he is building the rifle there are many 'smiths out there that can turn a standard 14" twist barrel to AR contours. The standard 20" barrel would do if Gswain wants a "handy rifle but if not a heavier 24" barrel would be better. The standard rifle length gas tube would work best for the milder pressured cast bullet loads. I also would get a military chamber for the M855 cartridge. This will allow the seating of 55 - 60 gr cast bullets so the GC stays in the case neck. One last thought; since this is a cast bullet AR consideration might be given to the .222. The .222 is easily formed from .223 cases, will feed from the magazine with no problems and the longer neck makes it more cast bullet friendly....just a thought.

    The use of medium to slow burning powders from 4895 to AA4350 would betwhere I'd start with a 14" twist barrel. The best all around cast bullet for the .223 for me has been the 225462 Lovern style. The down side is the 2 front lube grooves are outside the case neck. Some years ago i found success with that bullet using H4895 in a 12" twist Colt AR at 22-2300 fps. That load has served me well in other 12" twist ARs and just so-so in 9" twist ARs over the years. I've 7, 9 and 12" ARs so I guess I'm going to have to revisit cast bullets in the .223 in the AR. I really don't expect the results to be much different that they are in my 9, 12 and 14" twist bolt guns though.

    Larry Gibson

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check