Originally Posted by
Bent Ramrod
Bringing the nitrating acids up to full strength is not a simple procedure. Nitric acid as produced is typically 55%, and needs to be 100% for the nitration reaction. Sulfuric acid is more easily gotten at 100%, but it still has to be shipped, and the hazards associated with this add plenty to the nominal cost at origin. Mixing them properly generates a lot of heat, which must be controlled. Dealing with the spent acids and the acidic wash water is an expensive environmental nightmare.
Then you have the ether-and-alcohol mixture that colloids the nitrated cellulose and allows it to be extruded or otherwise treated so it burns on the surface, rather than detonating. The solvents can be distilled off and recovered (most of them) but managing the VOCs that will manage to escape into the atmosphere despite all precautions is expensive.
The people able to do this stuff right do not work cheap, nor can they be found waiting for a job in the Lowe’s parking lot.
And, of course, processing, blending, testing and storage (as a flammable solid or whatever) also adds to the expense.
If all this is as easy as making a cake, the cake must be that one the baker made for the Godfather’s daughter’s wedding for getting his son-in-law American citizenship.