Originally Posted by
Jeff Michel
Take a piece of drill rod, 3/8 is fine, 6 inches long. Get a ball bearing the same size as the finished diameter of the rivet. Heat the drill rod cherry red, like acetylene cherry red, place the end of the drill rod on the ball bearing that you have placed on a steel surface, an anvil or piece of railroad track will do. Hit the end of the drill rod with a 2 pound hammer, forming the drill rod to match the ball bearing shape. Once formed, quench in water if it's W-1, oil if it's O-1. Polished the formed end bright with a piece of emery cloth heat with a propane torch till it just starts to turn a dark straw color and quench it again. There's your rivet set.