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RogerWatsonfromIdaho
02-08-2008, 07:08 AM
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My wooden mallet was wearing out from hitting the sprue plates on my bullet moulds.
Also I had to hit the sprue plate several times on 8 and 10 cavity moulds to knock them open.
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I switched to a plastic hammer, but it was damaging the sprue plate.
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Sprue plate damage.

I could have purchased a lead hammer or a lead hammer mould.
I decided to make a lead hammer mould.
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1” brass “T” cut in half to make a lead hammer mould.
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Lead hammer mould held together with hose clamps.
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Heating lead hammer mould with a torch. Otherwise the lead hammer will have wrinkles. Lead hammer mould with metal plates as end caps held on by a “C” clamp.
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Insert the handle and fill the mould with lead. I used wheelweights as my lead alloy.
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Lead hammer mould filled with lead. Let it cool before removing mould.

Remove hose clamps. Pry off mould with a screwdriver. OR knock off mould by hitting it sideways.
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Finished lead hammer. I make several so when one wears out, I can pick up another one and keep casting.
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Now the lead hammer takes the wear instead of the sprue plate.

When the lead hammer wears out, I melt the worn out hammer off the handle and cast a new lead hammer.

garandsrus
02-08-2008, 07:22 AM
Great idea for the mold!

John

725
02-08-2008, 07:26 AM
neat. What are you using for a handle?

NVScouter
02-08-2008, 07:47 AM
Looks like he fluxed a piece of copper tubing and dunked it in.

Great job!

mtnman31
02-08-2008, 09:18 AM
Great idea and best of all cheap and simple. Thanks for sharing.

rmb721
02-08-2008, 10:31 AM
Great idea.

You could put a bolt with the head up in the mould and then put a wooden handle on the bolt.

PatMarlin
02-08-2008, 12:26 PM
Outstanding... :drinks:

bobthewelder
02-08-2008, 04:24 PM
That's funny, I melted a bunch of lead hammer for my first ingots, they will be my first bullets. Great idea.

osage
02-08-2008, 08:43 PM
Nice job.

Just what I need for the one mold that I have trouble opening the spur plate with a gloved hand.