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View Full Version : Setting up for boolits in a new 9mm



MtGun44
07-10-2011, 02:40 PM
We have been having a steady flow of "9mm leading and hitting sideways" sort of threads, so I thought it might
be useful to report what I just did to check out my "new" Walther P1 (P38 w/aluminum frame) 9mm handgun before
shooting boolits in it.

First, I had fired about 20 rounds of factory 9mm ball ammo through the pistol, just to see if it would work properly
and how the accuracy was. No problems, and I was pleasantly surprised that the trigger was decent in both SA
and DA modes, and the sights are not at all bad.

First, let's clean the gun up a bit. Brass brush and a couple patches, nothing big. Now, I picked up a Lee 358-105-SWC
boolit that I happened to have handy and a 1/4" steel rod with a .25 ACP case permanently jammed on one end. I
dismounted the barrel and dropped the boolit into the chamber, and drove it through the lubricated barrel with a small
brass hammer. Before it miked at .359 x .360 and after, two rifling grooves were .3585 and one was .358, so the bore
is a good bit oversized, fairly common in European 9mms in my experience.

So now I take a case that was fired in the gun and chamfer the mouth and clean it inside with a brass brush and check
the inside with my pin gauges. A .356 (minus) pin gauge will just barely enter the fired case mouth. This is worrisome
because it is pretty clear that I will need .359 boolit or larger to make this one work, and now there is a question of
whether the chamber will accept (and release when fired!) a loaded round with a .359 boolit seated. I will start VERY
low and see if the chamber will safely release the fat boolits.

So now, I need to make up a dummy round and see how it will chamber with a .359 boolit seated. I size and expand a
case with my single stage 9mm die set (I have a Dillon 550 setup, too) and seat a .359 Lee 358-105-SWC boolit to the
crimp groove and then run it into the TC die. I drop the dummy round and it chambers up until about 1/8" is protruding
at the back. Since I don't know much about the P38 design, I slip the slide onto the barrel and close it all the way, noting
that the breech face is recessed about 1/8" into the slide, so the round is fitting the chamber just fine - good news!. Next, I
want to see if the brass is sizing down the .359 boolit when it is seated. I measure the expander in the die set and it
measures .3535, so there is some concern that the expanded case may size down the boolit as it is seated.

I also inspect the lead shoulder of the boolit which is protruding from the case, looking for rifling marks. I see nothing, also
good. If I was seeing rifling, or the round would not fully seat with 1 lb or less force, I would seat the boolit deeper
until it would. TC setting is also a controlling factor in the dummy round seating properly. Both are OK for my dummy round.

Pulling the seated boolit from the dummy round is next, and it still mike's out at .359, which is great news. So with my std
air cooled wheel weights with this Lee boolit, unsized at .359 and seated with my normal single stage press dies, I can
expect to deliver a boolit that is at least 1/2 of one thousandth of an inch larger than the groove diameter. I hope that is
enough, and it likely will be.

So - now I know that I probably need fatter boolits in this gun than my normal .357 or .358 diameter that I use in with my
Lee 356-120-TC mold which is my most commonly used 9mm boolit. I will try the .358 version of this one and see if it is
big enough to work in the .3585 groove diameter barrel without leading. I won't be suprised if it is not big enough.

So - if you are starting out with a 9mm this is the path you should take.

1. Slug the barrel, and measure groove diameter with a MICROMETER. A caliper is typically only +/- .001 or even .002"
accuracy and this isn't good enough for this job. You need a micrometer with .0001" accuracy for this job. Enco tools
online frequently has them on sale for under $35.

2. Plan on using a boolit about .001" larger than groove diameter, and you might even need .002 larger.

3. I recommend the two Lee designs 358-105-SWC and 356-120-TC used with NRA 50-50 lube. I do not
recommend the tumble lube designs from Lee, although some have had success with them, many have had serious
problems in 9mm. The Lee Alox tumble lube system is marginal, but very cheap to get started in, a signficant
advantage for the new caster. It seems to work most reliably in lower pressure and velocity loads.

4. Make a dummy round to set the LOA and degree of taper crimp (TC), and see whether a case with a boolit the correct diameter
will chamber properly. Boolit diameter MIGHT be too large to chamber, and LOA and TC are set to work with your
chamber.

5. Pull the boolit from the dummy round and make sure you have not sized it down during the seating process.

If you follow this routine, you will have a good chance to have good ammo which is accurate and does not lead, right
off the bat. Also, do not think that you need a super hard alloy or water dropping to harden them for 9mm. Air cooled
wheel weights will be just fine. In fact, too hard and too small are the root cause of most 9mm problems with boolits.

Bill

theperfessor
07-10-2011, 02:58 PM
A very clear and sensible way to get started loading a 9. Good job. Ought to be a sticky.

bhn22
07-10-2011, 03:07 PM
Seconded. Can some kindly, esteemed Moderator please do this? This is actually a good guideline for any caliber.

btroj
07-10-2011, 04:07 PM
Very well stated and worded. This is the way every new autoloader should be looked at.

buyobuyo
07-10-2011, 06:15 PM
Nice write up. I just got my 9mm problems solved actually. Mine was a powder issue.

I was trying to use AA#7 like I do with my jacketed loads. I was getting the velocity that I wanted and no barrel leading (even with 8 bhn boolits). My problem was a build up of lead at the end of the chamber that caused the following rounds to not chamber fully and the gun wouldn't go into battery. I switched to Unique and the build up went away, but I had barrel leading which requires that I water drop or heat treat my boolits with my current alloy.

MtGun44
07-10-2011, 06:30 PM
Thanks, guys.

Bill

9.3X62AL
07-10-2011, 07:42 PM
Yessir--sticky this one!

crabo
07-10-2011, 09:20 PM
Thanks for doing this. I am about to start loading for my 9mm AR and have not been looking forward to it. I have been planning on using the Lee 125 rnfp that I use in my 38s/357s/ and 38 Super. I think it should be a good small game boolit.

I also have RanchDog 9mm tumble lube boolit and that is what I am hoping will work well with 45/45/10. It would be easy to cast and prep a bunch of them in a hurry.

MtGun44
07-11-2011, 06:26 AM
You're welcome, hoped to make it easier for someone that is just getting ready to use
boolits in a new gun, and as said by others, the basic concepts apply to semiautos in general.

Get your fit right and you will be well ahead. It seems like we have reports of 45/45/10 doing
better than straight Alox (aka Mule Snot), so good luck with the TL. My experience with TL
is limited and unhappy, and no experience with 45/45/10. Ranch Dog's molds have
a good reputation.

Bill

andy6382002
05-06-2012, 02:42 PM
Had the same problem with my beretta 92fs when starting to cast ...barrel leading and tumbleing bullets. fixed the problem by droping the charge and quenching the boolit. I use alox. It only took me 8 weeks to sort the problem, droppinng loads at a tenth of a grain at a time and testing. But have it running great now. 2.8 gr of ADI. AP-50-N, quenched and aloxed boollit. Crono's at just over 900 fps. Will gradually buile the load up to achieve around 100 - 1050 fps.
Would be happy to answer any questions.
a27south@bigpond.com

peter9091
10-22-2012, 11:43 PM
Thanks guys done a very good job .....

vogironface
12-20-2012, 09:26 PM
Thanks for the post. I have been struggling with my 9mm like many others. This approach may just be the ticket. I am confused on one point though. If have read this correctly you are measuring the inside of the 9mm brass after being shot in the gun. You are also slugging the barrel. Slugging the barrel I understand, but the brass I do not see the significance of. Measuring the inner diameter of the brass would tell me how much room there is within the brass after expansion. It does not, however, tell me anything about the barrel diameter, only the chamber. In short, there is a relationship between these two dimensions that is escaping me. Could someone please explain this.

RobS
12-22-2012, 07:35 PM
The correlation is that some chambers will not take a larger diameter cast boolit i.e. a .356 diameter boolit leads the barrel a bit due to being too small and a person may want to try a .358 but the chamber won't allow for it (too tight to chamber for a handload round with a .358 boolit). The fired brass may provide the detail as to the chamber dimensions and a .357 boolit could possibly be the best option considering the chamber. However if a chamber would allow for a .358 boolit diameter then such diameter may be best for barrel leading/accuracy.

My advise is to shoot as large as diameter as will chamber reliably with .358 on the upper side and .357 if the chamber won't allow for a .358 boolit.

vogironface
12-23-2012, 12:27 PM
RobS.

Thank you so much for the reply. This makes perfect sense with your explanation. I was over thinking it. If the inner diameter of the brass is at least the outer diameter of the bullet then it should chamber. I am very excited to try these .358 in my 9mm now. hopeful my long battle with leading will be over and the lead will be vanquished to the berm where it belongs. Thanks again to the contributors of this thread..

afish4570
12-25-2012, 12:00 PM
The correlation is that some chambers will not take a larger diameter cast boolit i.e. a .356 diameter boolit leads the barrel a bit due to being too small and a person may want to try a .358 but the chamber won't allow for it (too tight to chamber for a handload round with a .358 boolit). The fired brass may provide the detail as to the chamber dimensions and a .357 boolit could possibly be the best option considering the chamber. However if a chamber would allow for a .358 boolit diameter then such diameter may be best for barrel leading/accuracy.

My advise is to shoot as large as diameter as will chamber reliably with .358 on the upper side and .357 if the chamber won't allow for a .358 boolit.

Recently tried something that at first was questionable in logic but worked......Using some Lee 356 TC bullets lubed with Lars 2500. As a **** shoot I loaded a dz. 38 special cases with the undersized 356 TC bullet sized to 356 dia. with 4 gr of Bullseye. To my surprise there was no leading despite being undersized after being shot in my K framed 4" S & W. Have since run several 100 thru my 358 dia in my Lyman Lube Sizer using 2500 Lars and have little to no leading. Using an occasional swatch of copper chore (make sure its copper) girl after shooting an IDPA match. The only thing I can figure is that the bullet upsets to fit the bore successfully upon firing. The powder charge has been bumped up to 4.6 gr BE still below the max. load recommended in my old Lyman Cast Bullet book. Load has not been chronographed yet. Merry Christmas. afish4570

S. Galbraith
01-01-2013, 10:12 AM
Great read. Just for referrence, I slugged my Sig P228 barrel twice, and it consistently gave me a diameter of .355". The NATO standard? I guess I'll be using a .356" for this one.

NMLRA Guy
01-27-2013, 07:38 PM
I never loaded the 9mm round but a friend did. i think with a 115 grain Lyman bullet and six grains of Unique. Don't think he ever cured his leading problem. I suspect too hot a load. He was always one for hot loads.

S. Galbraith
02-17-2013, 06:37 PM
I haven't had any problems with leading or tumbling with bullets sized at .356". I used air cooled wheel weights and some Lyman #2.

jonp
02-24-2013, 03:15 AM
Well done! my only question is that the 25ACP jammed on the end of the rod did you leave a spent primer in it for a totally flat face or did you take it out?

MtGun44
02-24-2013, 09:14 PM
jpnp - Left the primer in.

Galbraith - congratulations, you are one of about 5-10% that succeeds with .356. You would also
probably succeed with .357 or .358.

NMLRA guy - Possible that the loads were too hot, but I'll bet dollars against doughnuts that he was using too small diam.

Bill

dudits
03-03-2013, 12:21 AM
wheni had my problems with 9mm it was cause of to small diam boolit.

taco650
03-06-2013, 11:52 AM
Can a Glock barrel be slugged and accurately read?

Springfield0612
03-11-2013, 10:14 AM
Thanks! You provided a lot of clarity!

MtGun44
03-19-2013, 09:04 PM
Don't know a thing about Glocks except they don't suit me in several ways, so I'll
never own one.

Bill

9-toes
03-19-2013, 09:35 PM
Always heard they don't recommend cast in a Glock barrel because of the rifling.

Arkansas Paul
03-20-2013, 06:52 AM
Very informative.
I paid down on a Ruger LC9 that's supposed to come in this month (Fingers crossed). This will definitely help out when I get started.
Thanks.

popper
03-20-2013, 10:25 AM
Most don't have pin gauges so would an OD and thickness measurement work?

MtGun44
03-28-2013, 04:22 PM
HMMM? Measure OD of the slug, yes. Not sure of the "thickness" application in this situation. Please
clarify.

As to measuring the inside of a fired case, this can be checked out by trying to put a known
dimension boolit/bullet into the case. It actually isn't a hard and fast thing because the brass
is springy and will pop back smaller than it was as it was held against the chamber by the
internal pressure during firing. So my brass only measured about .356, but it worked fine with
.358 boolits - in the sense that pressures were normal in a bunch of guns.

I do have a KelTec PF9 that is NOT happy with .358 loads - shows significant pressure signs,
and it is likely due to a very tight chamber. It all WORKS, but primers show excessive
pressure on otherwise normal loads that are not showing any signs of pressure in at least
5 other brands of 9mms. I don't actually practice with that one all that much, so I use
white box Win ball for practice, easier than making up a special load for that pistol alone.

Bill

BAGTIC
03-28-2013, 04:37 PM
No need to size unless the as cast bullet is too large to chamber.

Seat an as cast bullet in a dummy round. Check to see if it will chamber in your gun. If it does tumble lube the rest of your bullets with JPW. After drying JPW will not be sticky and will not need Motor Mica or anything else to eliminate tackiness. Work up load using published load data. Enjoy.

KAS
04-28-2013, 12:19 AM
I've been lurking here for about a year and have been loading 45 ACP for about two. I'm now in the process of developing a cast 9mm load for my Glock 17 with stock barrel (I know, I know). I was hoping for a lower pressure round with a heavy bullet to make IPSC minor power factor.

After reading the stickies on cast lead in 9mm, I bought a Lee 358-150-1R double cavity mold, a 38S&W spud for my Lee expander die, and slugged my barrel (.3555).

After casting a couple of boolits (air cooled and water quenched wheel weights, dropped at .359) and loading some unsized dummy rounds, I've run into problems.

Basically, the fat 1R ogive contacts the rifling all the way down to 1.045 OAL! Normally this wouldn't bother me as I'm not married to my reloading manuals, but this is a long blunt boolit.

Bullet length .640 + case length .750 = 1.390
1.390 - 1.045 (should really be 1.030) = .345

That's a lot of boolit in a small case. I was planning on loading this round with Titegroup, maybe not with so little case capacity left. Even with a 2.5 grain charge, I'm still only about .080 away from a compressed load with very fast powder.

Seating at this depth still swages the base of the boolit down to .350 for air cooled and .3555 for water quenched. The rest of the bands measure .357 after being pulled (crimped to .379 OD). I'm still willing to try the water quenched boolit as it is, just not too sure about the powder or case capacity.

My searches of the forum did turn up a few people who use this boolit for 9mm, yet none list their OAL. Others are loading very short round in the 1.100 to 1.070 range, but always with much lighter/shorter boolits and still not anywhere near 1.045 OAL.

Has anyone else had success with this boolit? What about the 358-140-TC? It looks bottom heavy too.

Can I safely continue down this road? Should I cut my losses and get a different mold? Slower powder?

Any help would be greatly appreciated. Just trying to avoid a KB here.

Lead47
04-28-2013, 08:10 AM
Great job Bill. Easy to follow steps, and it's what I use for all my autos and even the wheel guns as to the slugging and espically the TC for the test cartridge. If I had to critique this, TC = Taper Crimp, LOA = Length Over All, minor but excellent article. Just take your time, and be patient, none of us ever get it right the first time. Good Job

Lizard333
05-10-2013, 01:34 PM
Always heard they don't recommend cast in a Glock barrel because of the rifling.

Do some reading here. I've fired thousands of cast boolits in Glocks. Might be a problem with a commercial cast but not with your own cast boolits. You can control size, hardness, and lube. Your stuck with what you get with commercially made boolits.

taco650
05-13-2013, 10:07 AM
I've been lurking here for about a year and have been loading 45 ACP for about two. I'm now in the process of developing a cast 9mm load for my Glock 17 with stock barrel (I know, I know). I was hoping for a lower pressure round with a heavy bullet to make IPSC minor power factor.

After reading the stickies on cast lead in 9mm, I bought a Lee 358-150-1R double cavity mold, a 38S&W spud for my Lee expander die, and slugged my barrel (.3555).

After casting a couple of boolits (air cooled and water quenched wheel weights, dropped at .359) and loading some unsized dummy rounds, I've run into problems.

Basically, the fat 1R ogive contacts the rifling all the way down to 1.045 OAL! Normally this wouldn't bother me as I'm not married to my reloading manuals, but this is a long blunt boolit.

Bullet length .640 + case length .750 = 1.390
1.390 - 1.045 (should really be 1.030) = .345

That's a lot of boolit in a small case. I was planning on loading this round with Titegroup, maybe not with so little case capacity left. Even with a 2.5 grain charge, I'm still only about .080 away from a compressed load with very fast powder.

Seating at this depth still swages the base of the boolit down to .350 for air cooled and .3555 for water quenched. The rest of the bands measure .357 after being pulled (crimped to .379 OD). I'm still willing to try the water quenched boolit as it is, just not too sure about the powder or case capacity.

My searches of the forum did turn up a few people who use this boolit for 9mm, yet none list their OAL. Others are loading very short round in the 1.100 to 1.070 range, but always with much lighter/shorter boolits and still not anywhere near 1.045 OAL.

Has anyone else had success with this boolit? What about the 358-140-TC? It looks bottom heavy too.

Can I safely continue down this road? Should I cut my losses and get a different mold? Slower powder?

Any help would be greatly appreciated. Just trying to avoid a KB here.

Have you tried sizing them to 356 or 357 before loading?